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It’s
official, the United Kingdom is a Best Value Region (BVR) and is likely
to remain so for some considerable time. In the past, great efforts
were made to engage manufacturing regions such as Eastern Europe and
Asia Pacific. Some of this outsourcing did prove profitable,
particularly for high-volume producers, but even then, when it came to
the manufacture of more complex lower-volume products (HMLV) the case
was not so well made and there was sense to stay in locations where
personal contact and a common language were assured.
Unit
production cost is no longer the only consideration for those seeking a
manufacturing partner. Those considering such a move are now
thinking more about the 'total cost of ownership'. That includes an
analysis of both production cost and of the value the contractor can
add to the product, for example through innovation, design input or
other services which benefit the customer. It is arguable that, the
more sophisticated the product, the greater the case for keeping
production in the UK. It is noticeable that the manufacturing
which has remained in the UK is generally higher technology and lower
volume. These are the areas where collaboration between company and the
subcontract manufacturer needs to be at its closest - areas where IP
protection, close cultural match, common language and physical
proximity are key to achieving customer satisfaction.
For
some companies the promise of off-shoring has not necessarily lived up
to expectations anyway. Even the production cost savings may
not have come to fruition, once customers took account of currency
fluctuations, quality issues, high shipping costs, rework, or rapidly
increasing labour costs and the soft costs of their own peoples
involvement. And, in an era where corporate social responsibility is
increasingly important to investors, off-shoring can also carry some
ethical risks. For example the issues of wage exploitation,
Health & Safety and green aspirations may well be scrutinized
by stakeholders.
In a recent bench marking exercise, the UK was cheaper than Poland and
only 20% adrift of China. (Significantly down on the 50% of the early
2008) The latter does not include the soft costs.
There
is now an emerging opportunity for UK-based companies and contract
manufacturers such as Rimor, to stage something of a comeback, as more
companies widen the criteria under which they properly compare the
value of home-based and off-shore manufacturing for low to
medium-volume work. Opportunities do exist in the UK market, but only
for the right kind of added-value service. It is hard to
justify bringing home the traditional high-volume type of work but,
provided that UK contractors are able to adapt to the demands of
specific markets, there is certainly potential for growth in the sub
contract manufacturing industry.
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